ikn cooler grate retrofit in india

ikn cooler grate retrofit in india
clinker cooling

Clinker Cooler bed level control Clinker Cooler bed level and Speed Control January 2011 This application looks at using non contact radar technology to optimise the cooling process on a clinker bed

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Energy Efficiency with IKN Pendulum Cooler

IKN Vs Others Maintenance Description Units IKN Group A Group B Group C Plant name UTCL Rawan 2 Plant A Plant B Plant C Plant D Plant E Old cooler Power kWh t 3 66 6 06 6 55 6 32 8 5 5 5 Actual cooler losses 0°C ref kcal kg 109 4 137 144 130 5 145 141 7 STD cooler losses kcal kg 87 106 125 104 119 117

References IKN

IKN specialises in the production and cooling of cement clinker See our references developments and installations world wide

Clinker Coolers In Europe Restaurant LE TRISKELL

IKN again strengthens its position by supplying the world s largest clinker coolers for Conch Cement – each of the three Pendulum Coolers® is designed to handle 13 000 t d of clinker production IKN records over 500 installations of KIDS® and IKN Pendulum Coolers® in 36 countries

Upgrades Modernisations IKN

Modification of cooler inlet sections routinely takes only a few weeks to complete Partial Pendulum and Retrofit The installation of a partial Pendulum Cooler® enhances efficiency and production availablility of the existing grate coolers Small scale capacity increases are also possible

High Performance Rotary Kilns at Best Price in Pune

The grate cooler is also equipped with improved low spillage grate plates to minimize the leakage of false air and minimizing wear of the grate plates Apart from our own design we have understanding with M s Claudius Peters Germany and M S IKN Germany to supply modern coolers for cement plants with capacities above 5000 TPD on case to case

Cooler Inlet XDOC PL

IKN Pendulum Cooler 3 Years Experience with an IKN Pendulum Cooler at Union Cement Company Ras Al Khaima United Arab Emirates By Tor Gaute 105 56 547KB Read more 56 547KB Read more

A new control strategy for IKN type coolers ScienceDirect

2 2 3 Problems associated with an IKN cooler The control of an IKN cooler is in the first instance more complex than that of a Fuller grate cooler since the control action on the grate speed on an IKN type cooler has as much effect on the clinker bed thickness on top of the moving part as on the thickness of the fixed part of the clinker

Cement Kilns Grate Coolers

The reciprocating grate cooler was standard for installation on modern precalciner kilns The increasing size of the kilns and the push for minimum energy consumption led to a major reassessment of cooler design The modern grate begins with the IKN patents of 1983 The essential characteristics progressively incorporated into new coolers

30 reduction in energy by cooler modification with IKN

High Clinker temperature new grate design able to handle high load A special Hydraulic drive located outside the cooler IKN unique features IKN cool down Coanda Effect IKN unique features ca 100 dPa Savings in Coal if all clinker in India is cooled by IKN 20 000 Wagons of coal per year Conclusion Make Indian cement plant

Ikn Mittelstraße 4 31535 Neustadt am Rübenberge

Ikn at Mittelstraße 4 31535 Neustadt am Rübenberge Germany Find their customers contact information and details on 202 shipments

Clinker Cooler Mineral Processing Metallurgy

Clinker Cooler Power Costs Low Pressure Fan Requires Little HP Smooth reciprocating motion of the cooler results in a uniform bed of material on the grate A relatively thin uniform bed requires less air pressure for penetration The undergrate air pressure of the Air Quenching cooler is only 2½ in water gauge only a low pressure air fan is needed

Clinker Cooler Home Facebook

Clinker Cooler 137 likes Being kiln is the heart of Cement plant Clinker cooler is the heart of the Kiln Knowing about clinker cooler design is vital to make your plant green

IKN LinkedIn

IKN 1 586 sledujících uživatelů na LinkedIn Engineering the Future IKN is a privately owned medium size company whose root and strength within the cement industry is the field of clinker cooling With the company foundation in 1982 IKN revolutionized the cement industry with the development of the clinker inlet distribution system called KIDS Whereas it has been

Ibrar Ahmed RGPV Bhopal Deoria Uttar Pradesh India

FLS Rotary kiln BVC unit for dry process 5000 tpd size 4 35X67 metre twin drive single string 5 stage gas suspension preheater with separate line precalcine IKN pendulum type grate cooler and

Retrofitting a clinker cooler within 25 days Concrete Trends

Oct 27 2015· The decision for a complete retrofit of the cooler was made after a thorough evaluation of different options Proposed solution The project partners agreed to retrofit the existing cooler with a modern Pendulum Cooler® with a targeted capacity of 4400 t d Cooling of the clinker is realized with a total grate area of 97 9 m2 For this purpose

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o Replacement of IKN roller crusher shaft Hard facing of roller crusher crushing ring o Replacement of Kiln outlet tyre and shell piece 1 85mtr Hot kiln alignment with FLS representative o Maintenance troubleshooting of IKN Cooler Hydraulic Circuit o Erection and commissioning of IKN cooler Retrofit instead of FLS Grate cooler

Clinker Coolers Rotary

Clinker Coolers Rotary Eta Cooler Claudius Peters Clinker coolers must take clinker from ca 1400c to ca 100c with maximum possible heat going back to the kiln Because kiln rotation separates fine and coarse grains across the kiln and because each require different air pressures for cooling traditional grate coolers produce red rivers of hot fluidised clinker that flow to the

Clinker cooler with Coanda Wing® technology IKN

Clinker cooler with Coanda Wing® technology More than 35 years of building clinker coolers and over 600 installations worldwide prove that the IKN cooler is at the forefront of technology Following the stationary inlet KIDS® the cooler is divided into separately aerated compartments

Cooler Grate Plate Assembly YouTube

Jun 12 2013· We at FRIGATE are proud to be the sales partner to FONS Technology International Turkey and bring the FONS DELTA COOLER to the cement industry in India See the ease with which the grate plates

Clinker Aeration by Coanda Wing® IKN

Grate Plate Assembly The Coanda Wing® plates allow air to pass but not clinker Fines are swept to the clinker bed surface and the Coanda Wing® plates are completely surrounded by cooling air During normal operation temperatures of between 30° C and 40° C are measured close to the grate surface

Design and Implementation of Reduced Fuel Consumption in

Design and Implementation of Reduced Fuel Consumption in Cement Kiln with Efficient Cooling Technology Using PLC and HMI hot air from the Grate cooler is

WP9 Oxyfuel clinker cooler prototype

WP9 Oxyfuel clinker cooler prototype Within the ECRA CCS project different designs have been developed by IKN to fulfil the task Within the CEMCAP project one design was chosen to be operated on site under realistic conditions at HeidelbergCement s plant in Hannover Germany operating modes of the grate cooler bed velocity shall be

Disclaimer CIIGBC

9 3 Latest Generation Coolers 9 3 1 Cladius peter η Cooler 79 9 3 2 FLS – SF Cross bar cooler 81 9 3 3 Humboldt Wedag grate coolers 85 9 3 4 IKN Pendulum Cooler 89 9 3 5 Thyssenkrupp Polysisus AG POLYTRACK Cooler 93

Latest trends in clinker cooling Cement Lime Gypsum

Summary In the course of the rapid cooler development in recent years new generations of grate coolers have come onto the market In fact it has meanwhile become difficult to keep track of the current cooler generation However despite the new market introductions no great improvements have been made with regard to cooler efficiency and the cooling principle

IKN Grate System IKN

IKN Grate Movement IKN clinker coolers have one movable row of Coanda Wing® plates followed by two fixed rows The forward movement of the grate is accomplished by a hydraulic or mechanical drive system in combination with the LPS® Linear Pendulum Support